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transformer services
Repairs, Fluid Purification & Installations
Repairs
Repairs extend the life and improve the reliability of transformers, circuit breakers, switches and other high voltage equipment. TSI has broad repair capability. Services provided include:

Transformers, Voltage Class Thru 765KV

  • Cleaning or Replacing bushings
  • Replacing pumps, coolers, fans and radiator assemblies
  • Re-gasketing
  • Replacing gauges
  • Internal inspection and repairs
  • Load Tap Changer servicing
  • Testing: Doble Power Factor, Dielectric absorption, TTR
  • Painting on-site

Circuit Breakers, Low Voltage 600 Volt Class

  • Circuit Breaker disassembly, cleaning, lubrication and re-setting
  • Upgrades to electronic trip units
  • Circuit Breaker primary and secondary injection test


transfoer repairs

Other Services

Fluid Purification
TSI has been an industry leader in oil purification for over 52 years. TSI has three truck-mounted oil purification systems that provide the following:

  • Re-refining to remove acids and particulate material
  • Dehydrating to remove dissolved water vapor
  • Degassing to remove other gases such as Acetylene, Ethylene, Ethane, Methane, Hydrogen, Carbon Monoxide, and Carbon Dioxide.

Most transformers can be processed while energized provided there is adequate clearance from bushings and safe access to fill and drain valves.

TSI’s process uses in line moisture monitoring, on-site dielectric test and fluid quality test for process control.

Installations
Vacuum Fills and On-Site Dry-Out

TSI’s vacuum fill process ensures that a new transformer is thoroughly dehydrated prior to being put into service. The steps in the vacuum fill process are:

  • A pressure test to ensure the vacuum integrity of the transformer
  • A 24-hour (or other time as directed by the customer) vacuum hold at less than 1 mm to draw moisture from the core and coil.
  • If desired, the transformer may be filled with dry Nitrogen and held under pressure for 12 to 24 hours to allow a dew point test to be performed to verify that the desired moisture level has been achieved.
  • If desired, the oil can be dehydrated while in tank trailers prior to filling
  • The oil is passed through TSI’s dehydration system where it is further heated and vacuum dehydrated.
  • The transformer is kept under vacuum while it is being filled slowly with hot oil. This evaporates additional residual moisture.
  • If desired, vacuum may be held for several hours after the oil fill is completed.
  • On-Site dry out is accomplished by circulating hot oil while the transformer is under vacuum. A cold trap is used to measure the amount of moisture removed from the transformer.

Installation & Acceptance Testing
TSI’s experienced crews and six licensed High Voltage Electricians are capable of installing and acceptance testing any transformer and switchgear, large or small. TSI has a crane truck for equipment up to 9000 lbs and rents a crane for larger installations.


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